Zhitian All-Metal Ceramic Twin-Screw Extruder Barrel Liner: Empowering Efficient Production of Wet/Dry Electrodes and Solid-State Batteries

The Zhitian All-Metal Ceramic Twin-Screw Extruder Barrel Liner, engineered with nickel-based/cobalt-based cermet technology, is specifically designed for wet-process electrodes, dry-process electrodes, and solid-state battery production. It delivers ultra-wear resistance, corrosion resistance, and impact resistance, enabling continuous production, quality consistency, and reduced lifecycle maintenance costs.

Dedicated Twin-Screw Barrel for Lithium Battery Slurry Mixing

Industry Pain Points: Limitations of Traditional Extruders

In battery electrode manufacturing, traditional extruders face critical challenges:

• Frequent Maintenance: Rapid wear of barrel components leads to unplanned downtime, disrupting production continuity.

• Quality Instability: Material corrosion or metal contamination compromises product consistency.

The Zhitian All-Metal Ceramic Barrel Liner breaks through these barriers with innovative materials and precision engineering, providing reliable, high-performance solutions for battery manufacturing.

Technical Advantages: Breakthroughs in Cermet Liner Technology

The Zhitian Barrel Liner leverages nickel-cobalt composite cermet materials and advanced manufacturing processes to achieve:

• Superior Wear Resistance: Dramatically extends service life and reduces maintenance frequency.

• Exceptional Corrosion Resistance: Withstands harsh chemical environments (acids, alkalis, and organic solvents).

• Zero Metal Contamination: Ensures electrode material purity and long-term battery safety.

Application Scenarios

• Wet-Process Electrodes: Ideal for aqueous/organic solvent slurries in continuous extrusion.

• Dry-Process Electrodes & Solid-State Batteries: Enhances powder mixing uniformity and high-pressure forming stability.

Cobalt-Based Tungsten Carbide Twin-Screw Barrel Liners

Case Studies: Driving Global Battery Manufacturing Innovation

• Case 1: A leading battery manufacturer adopted Zhitian’s specialized barrel liners for wet-process electrode production, achieving continuous operation and significant improvements in yield and capacity.

• Case 2: A solid-state battery equipment producer accelerated pilot-scale production using cobalt-based liners, resolving powder adhesion issues and reducing material waste.

• Certifications: Compliant with international third-party quality standards and corrosion resistance certifications.

Why Choose Zhitian?

1. Technology Leadership: Proprietary material formulations and future-ready designs for next-gen battery technologies.

2. Rapid Customization: Supports OEM/ODM for mainstream extruder models with full lifecycle technical support.

3. Cost Efficiency: Reduces energy consumption and maintenance costs, delivering higher ROI.