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High Wear Resistant Twin Screw Extruder Screw Elements for Compounding & Granulation

These twin screw extruder screw elements are designed for high-load, high-wear compounding and granulation applications. By combining optimized geometry with advanced alloy material solutions, they provide stable torque transmission, controlled material conveying, and long-term wear resistance across a wide range of extrusion processes.
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  • zhitian

What Are Twin Screw Extruder Screw Elements?

Twin screw extruder screw elements are modular components installed on the screw shaft, responsible for conveying, melting, mixing, dispersing, and pressurizing materials inside the barrel.
Their performance directly affects product quality, output stability, and component service life.

At ZHITIAN, screw elements are engineered not only as replaceable parts, but as process-critical components developed based on real extrusion conditions.

Twin Screw Extruder Screw Elements

Key Advantages of ZHITIAN Screw Elements

1. Material-Oriented Wear Resistance

ZHITIAN screw elements are manufactured using selected tool steels, PM-HIP materials, and corrosion-resistant alloys. Material choice is matched to abrasion level, fillers, and processing temperature, rather than relying on a single “universal” grade.

2. Precision Manufacturing for Compatibility

Strict control of spline geometry, pitch accuracy, and profile tolerance ensures high compatibility with mainstream twin screw extruders, including ZSK-type machines, without assembly stress or abnormal wear.

3. Modular Design for Process Flexibility

Conveying elements, kneading blocks, and mixing elements can be freely combined to support compounding, reactive extrusion, and granulation processes.

4. Stable Performance Over Long Service Life

Balanced hardness and toughness help reduce chipping, adhesive wear, and fatigue damage under continuous high-torque operation.

Typical Applications

  • Polymer compounding

  • Petrochemical and masterbatch granulation

  • Engineering plastics processing

  • Filled and reinforced materials

  • Color masterbatch production

  • Recycling and reprocessing lines

Technical Specifications (Typical)

Parameter Description

Outer Diameter

Customized according to extruder size

Spline Type

Compatible with mainstream twin screw systems

Element Types

Conveying, kneading, mixing, special profiles

Material Options

Tool steel, PM-HIP alloys, corrosion-resistant alloys

Surface Treatment

Nitriding or material-based wear resistance

Manufacturing Standard

CNC machining + strict inspection

How to Choose the Right Screw Elements?

The correct screw element selection depends on material abrasiveness, filler content, processing temperature, and required mixing intensity.
ZHITIAN provides technical support to help customers configure screw elements based on process objectives rather than catalog matching.

What Is the Difference Between Standard and Wear-Resistant Screw Elements?

Wear-resistant screw elements use optimized alloy systems and controlled hardness distribution to withstand abrasive fillers and long production cycles, while standard elements are typically suited for low-wear applications.

Which Industries Are These Screw Elements Suitable For?

They are widely used in plastics, petrochemical compounding, masterbatch production, recycling, and other continuous extrusion industries.

About ZHITIAN

ZHITIAN specializes in the manufacturing of twin screw extruder screw elements, barrels, shafts, and gearboxes, with extensive experience in alloy material development and precision machining.
By focusing on material science, manufacturing control, and application feedback, ZHITIAN delivers screw elements designed for real-world extrusion reliability, not just nominal specifications.


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  Tianyuan Community, Chunhua Street, Jiangning District, Nanjing
  zt@njzhitian.com
  +86 18952048192

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