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Modular twin screw extruder screw elements are the core functional components of co-rotating twin screw extrusion systems. By combining different element geometries, lengths, and materials, the screw configuration can be tailored to meet specific processing objectives.
ZHITIAN’s screw elements are developed based on years of configuration design experience and process simulation. Through modular design, a single screw shaft can integrate multiple functional zones, enabling precise control over material conveying, melting, mixing, and reaction processes.
| Item | Description |
|---|---|
| Screw Type | Co-rotating twin screw |
| Element Design | Modular, interchangeable |
| Function Types | Conveying, kneading, mixing, shearing, devolatilization |
| Materials | Tool steel, PM-HIP alloys, corrosion-resistant alloys |
| Heat Treatment | Optimized for wear and corrosion resistance |
| Size Range | Compatible with mainstream twin screw extruders |
| Customization | Available based on process requirements |
Each screw element is designed as an independent functional unit. Conveying elements, kneading blocks, mixing elements, and special function elements can be freely combined to meet different processing needs.
Screw element selection is based on material characteristics such as viscosity, abrasiveness, and thermal sensitivity. Combined with machining and heat treatment control, this ensures stable performance and long service life.
ZHITIAN uses process simulation and configuration software to analyze material flow, residence time, and shear distribution, improving processing efficiency and product consistency.
A single screw configuration can efficiently achieve conveying, plasticizing, mixing, cutting, dispersing, homogenizing, devolatilization, and extrusion, reducing unnecessary energy consumption.
Design concepts are derived from real production feedback rather than theoretical assumptions, ensuring reliability under continuous industrial operation.
Modular twin screw screw elements are widely used in:
Polymer compounding and modification
Masterbatch production
Reactive extrusion
Food and feed processing
Chemical material processing
Devolatilization and extraction processes
They are suitable for both R&D lines and industrial-scale continuous production.
Configuration depends on material properties, process goals, and throughput requirements. ZHITIAN recommends selecting screw elements based on function zoning rather than individual elements alone.
Modular screw elements offer higher flexibility and easier optimization. Integral screws lack adaptability when process conditions change.
Yes. By selecting appropriate alloy materials and surface treatments, the screw elements can be optimized for wear, corrosion, or combined conditions.
They are widely used in plastics, chemicals, food, recycling, and functional material industries.
ZHITIAN focuses on the development and manufacturing of twin screw extruder components, including screw elements, barrels, gearboxes, and shafts. Through material research, process optimization, and configuration expertise, ZHITIAN provides reliable and adaptable solutions for complex extrusion processes.
Modular twin screw extruder screw elements are the core functional components of co-rotating twin screw extrusion systems. By combining different element geometries, lengths, and materials, the screw configuration can be tailored to meet specific processing objectives.
ZHITIAN’s screw elements are developed based on years of configuration design experience and process simulation. Through modular design, a single screw shaft can integrate multiple functional zones, enabling precise control over material conveying, melting, mixing, and reaction processes.
| Item | Description |
|---|---|
| Screw Type | Co-rotating twin screw |
| Element Design | Modular, interchangeable |
| Function Types | Conveying, kneading, mixing, shearing, devolatilization |
| Materials | Tool steel, PM-HIP alloys, corrosion-resistant alloys |
| Heat Treatment | Optimized for wear and corrosion resistance |
| Size Range | Compatible with mainstream twin screw extruders |
| Customization | Available based on process requirements |
Each screw element is designed as an independent functional unit. Conveying elements, kneading blocks, mixing elements, and special function elements can be freely combined to meet different processing needs.
Screw element selection is based on material characteristics such as viscosity, abrasiveness, and thermal sensitivity. Combined with machining and heat treatment control, this ensures stable performance and long service life.
ZHITIAN uses process simulation and configuration software to analyze material flow, residence time, and shear distribution, improving processing efficiency and product consistency.
A single screw configuration can efficiently achieve conveying, plasticizing, mixing, cutting, dispersing, homogenizing, devolatilization, and extrusion, reducing unnecessary energy consumption.
Design concepts are derived from real production feedback rather than theoretical assumptions, ensuring reliability under continuous industrial operation.
Modular twin screw screw elements are widely used in:
Polymer compounding and modification
Masterbatch production
Reactive extrusion
Food and feed processing
Chemical material processing
Devolatilization and extraction processes
They are suitable for both R&D lines and industrial-scale continuous production.
Configuration depends on material properties, process goals, and throughput requirements. ZHITIAN recommends selecting screw elements based on function zoning rather than individual elements alone.
Modular screw elements offer higher flexibility and easier optimization. Integral screws lack adaptability when process conditions change.
Yes. By selecting appropriate alloy materials and surface treatments, the screw elements can be optimized for wear, corrosion, or combined conditions.
They are widely used in plastics, chemicals, food, recycling, and functional material industries.
ZHITIAN focuses on the development and manufacturing of twin screw extruder components, including screw elements, barrels, gearboxes, and shafts. Through material research, process optimization, and configuration expertise, ZHITIAN provides reliable and adaptable solutions for complex extrusion processes.
